Core Shop Equipments

• Cold Box Core Shooter
• Core Sand Mixer
• Auto Dosing system
• Core Oven
• Core Painting Unit

• Shell Moulding Machine
• Shell Fuser
• Shell Core Shooter
• Auto Sand Feeder

• Resin Coating Unit
• Sand Seiver
• Sand Drier

• Flexibility, productivity, quality, high process reliability and environmental sustainability.
• Compact & Robust Design, High Dimensional Accuracy
• PLC control, MMI Interface, Efficient shooting system
• Horizontal / Vertical & Multi Part Core Boxes compatibility
• Short Cycle Time

Cold Box Core Shooters - Vertical Parting

Capacities

• 3, 7, 10, 15, 20
• 30, 50, 80, & 100 kg of Core Weight

MODEL - Pneumatic / Hudraulic

• Horizontal Parting
• Vertical Parting
• Universal Model
• Two Station
• Three Station
• Customised

SALIENT FEATURES

• Compact and Robust Design
• Capable Of Producing Cores with High Dimensional Accuracy and Precision
• Automatic Operations to Improve Machine Efficiency
• Provided With PLC With User-Friendly Interface
• Designed For High Speed and Efficient Production of Cores
• Incorporates Featured to Minimize Environmental Impact
• Built- In Safety Measures
• Designed For Easy Maintenance with Accessible Components
• Integration Of data Logging System to Record Key Parameters
• Applied Industry 4.0 Technology to Monitor and Control

Universal Model

Horizontal Parting

Two Station Horizontal Parting

Fully Automatic Cold Box Core Shooter -
Vertical Parting - 30 kg

Fully Automatic Cold Box Core Shooter -
Horizontal Parting - 100 kg

Universal System

Horizontal Parting System Machine

Vertical Parting System

Core Paiting Unit - Bath Type

Core Paiting Unit - Bath Type

Core Dipping Unit

Specification : Unit is designed to process the paint to sand Cores. Unit can be placed on regular floor having unit structure. This unit provides uniform paint to cores due to provided system of paint shower system

Core Sand Mixer

Kelsons make Core Sand Mixer are heavily constructed With suitable Motor and gearbox, For long and durable life all Mixers are provided with Stainless Steel Sheet Lining inside main shell, Scraper are brazed with Carbide Tips at Bottom & Side

Note: For Chemical Bounded Sand this mixer is efficiency is limited to 75-80 % of the full load capacity Auto Dozing is also available Batch Capacity 150, 250, 300, 350, 500Kgs. & 1 Ton

• Flexibility, productivity, quality, high process reliability and environmental sustainability.
• Robust Design, High Dimensional Accuracy
• Heavy-duty bars for core box carriage plates
• Pneumatic clamping system for two halves of core.
• Facility of auto repeat cycle operation.

• Auto / Manual mode selection facility
• Safety interlocks incorporated in the control system.
• All movements by means of pneumatic cylinders.
• PLC control, MMI Interface, Efficient shooting system

TYPES OF SHELL CORE SHOOTER

Fully Automatic Machines

• Vertical Parting Top Shooting
• Vertical Parting Top Shooting-Core Tilting Trolley Type
• Horizontal Parting Top Shooting
• Rollover Vertical Parting Shooting
• Rollover-Vertical Parting-Swing Door
• Vertical Parting - Top and Bottom Shooting-Rollover-Swing Door

SALIENT FEATURES

• High process reliability & Environmental sustainability.
• Robust Design, High Dimensional Accuracy.
• Flexible, Good Productivity & Quality Machines.
• Facility of auto repeat cycle operation.
• Vertical/Horizontal & Multi part core box capability.
• Auto/Manual mode selection facility.
• Heavy-duty bars for core box carriage plates.
• Safety interlocks incorporated in the control system.
• All movements by means of pneumatic cylinders.
• PLC control, MMI Interface, Efficient shooting system.

Vertical Parting Top Shooting

Horizontal Parting Top Shooting

Rollover Vertical Parting Shooting Machines

Shell Shooting Head With Core Oven

Shell Moulding Machine And Shell Fuser

KELSONS can provide standard models and tailor made core solution to your specific needs using experience gained from large & varied installed base. KELSONS have developed compact Single Station and Four Mould Machine with Semi and Fully Automatic for medium & small foundries.

PRIME FEATURES
• Proven sturdy and job rated equipment
• Heavy-duty plates and sections
• Spring type-clamping system
• Built in control system to facilitate various operations.

Model- We are having different type of Shell Moulding Machines – Single Station and For four Mould machine Semi and Fully Automatic.

Rollover Vertical Parting Swing Door

Shell Moulding Machine – Fully Automatic

Shell Moulding Machine - Semi Automatic

• Control panel with P. L. C which operates the auto cycle with fault diagnosis and display of timers, counters etc.
• Completely enclosed and insulated Mixer with renewable bottom and side plated
• Skip – Hoist Loader
• Hot air Unit with Air – Blower.
• Double – Deck vibratory Screen. Very low noise design with vibrator Motors.
• Cyclone with rubber lined bend for cooling and conveying coated Sand.
• Pneumatic controls with Filter regulator, Lubricator, Pressure gauge, Solenoid Valves etc.
• Automatic Shut off valves on hot air blow, and cyclone,
• Carbide tipped adjustable mixer blades.
• Electrical - Control - panel consisting of indicating type Automatic temperature Controller, Timers in P. L. C. For dry Mix, resin Mix Hot Air Mix star – Delta Starter, Overload Relays for each motor, Contractors, Four Ammeters, Voltmeter, Time delay Relays, Main Switch, MCB for Motors, Heaters, Control circuit Transformer, etc. Completely wired 400/440 Volts AC 3 Ph, 50 Cycles.

Model - We are having different Capacity of Resin Coating Mixer – 75 Kg, 150 Kg and 300 Kg.

Shell Fuser

Shell Moulding

Models
KSM-FA-16x16, KSM-FA-20x20
KSM-FA-20x22, KSM-FA-20x24

KELSONS can provide standard models Sand Drier for removing the Moisture of incoming silica sand. We are using imported make burner to control the noise, back pressure, less carbon deposition, Sand Drier include Sand feeding hopper, Rotary drum, Burner, Hose connections and Drive assembly, bottom frame with inbuilt self sand uniform loading System. SAND DRIER

ADVANTAGES OF BURNER

• Low Noise
• Low or No Back pressure
• Very Compact Design
• Control of flame is precise
• Adjustable Combustion Head & easy accessible
• Easy Maintenance of burner, without removing from the drier
• High performance centrifugal fan hence external blower not required
• Automatic Air Gate closing
• Fine fuel atomization complete oil is burned hence oil consumption is less
• Less carbon deposition hence Low maintenance
• No Leakage in burner after turn-off

Note : To get good efficiency of Drier wet Sand loading should be Uniform   Model : We are having different Capacity of SAND DRIER – 500KG, 1T, 2T, 3T, 5T AND 10T

Core Oven

Construction : Casing With Insulation Provided To Minimize Heat Losses. Doors Are Double Walled Insulated To Avoid Heat Leakage’s Air-Cirutlaion Heating Will Be Inter Locked With Fan, Control Panel, Safety Devices For Door

Sizes Available

Sand Sievers

Portable Sand Siever